Transforming PFAS contaminated biosolids into crude oil and water

A.H. Thomas, A.R. Maag, M.T. Timko
River Otter,
United States

Keywords: PFAS destruction, biosolids, sewage sludge, energy resilience, local waste management

Summary:

River Otter’s novel Radical-Initiated Hydrothermal Liquefaction (RI-HTL) process offers a transformative approach to biosolid management, PFAS destruction, and resilient energy generation. Developed at Worcester Polytechnic Institute (WPI) and exclusively licensed by River Otter, RI-HTL builds upon traditional HTL by incorporating radical chemistry to enhance crude oil yields, reduce residual waste, and achieve over 99% PFAS destruction, as verified by US EPA Method 1633. Unlike incineration or landfilling, RI-HTL reclaims 99% of water from sludge and converts organic content into energy-dense crude oil, supporting local economic and water sustainability. Since launching in 2023, River Otter has scaled its system 25-fold in volume, with performance validated by independent academic and federal laboratories. We are now transitioning from batch processing to a continuous flow pilot, enabling on-site deployment at wastewater treatment facilities. River Otter is uniquely suited to address the urgent need for decentralized PFAS remediation in biosolids. Our modular system can be co-located with existing infrastructure, reducing transportation costs and mitigating the environmental risks of sludge hauling. By treating biosolids at the source, municipalities gain direct control over PFAS destruction and resource recovery, while avoiding the liabilities associated with long-term land application or incineration. River Otter’s fee-for-service model offers a scalable path to adoption. Rather than requiring capital investment from municipalities, we provide sludge treatment as a service—charging per wet ton processed and sharing the value of recovered energy and water. This model lowers barriers for small and mid-sized communities, especially those facing rising disposal costs and regulatory pressure. It also enables predictable budgeting and performance-based contracting, aligning incentives for environmental outcomes. In addition to PFAS destruction, RI-HTL contributes to regional energy resilience. The crude oil produced can be refined into renewable fuels, offsetting fossil fuel use and supporting local energy independence. Our system operates at net energy gain and future integration with other nutrient recovery technologies will further enhance its utility. As regulatory frameworks evolve and PFAS classifications expand, River Otter offers a simple future-proof solution that combines PFAS destruction efficacy with economic waste disposal viability. We seek collaboration with utilities, researchers, and policymakers to advance this technology and build a resilient, equitable waste management ecosystem.